Chinese Diesel Heater Troubleshoot Guide

Chinese Diesel Heater Problems

Below you’ll find the Chinese diesel heater problems organized in alphabetical order.

Chinese Diesel Heater Blowing Cold Air

It seems there are many reasons behind why the diesel heater is blowing cold air or not fully starting up. Here are some troubleshooting items to work through if your diesel heater is blowing cold air.

Fuel Troubleshooting

  • Check the fuel line is clear and fuel is running freely (no air bubbles, cracks or obstructions)
  • May take multiple start-ups to get all of the air out of the line
  • Make sure fuel is successfully making its way to the diesel heater unit (pull the fuel line off the heater and make sure it’s pumping through)
  • Has the diesel gelled (can happen when temperatures get below -12ºC/ 10ºF)?
  • Try replacing the fuel filter with a better quality one
  • If you’re getting an E-10 (Failure to Start), pull the fuse out, then put it back in to reset the heater. Now try and restart it again.

Power Troubleshooting

  • Need a minimum 150 watt inverter
  • Need at least 12.5 volts of power
  • Make sure there’s plenty of charge in your batteries
  • Make sure the original diesel heater wiring is connected straight up to the battery
  • If wiring has been extended and not connected properly, it may not be receiving enough power for a full start-up
  • Check the glow plug
  • May need to replace the temperature sensor – have a look down below at ‘Heater Keeps Turning On By Itself’
  • Error codes (see table above)

Air & Exhaust Troubleshooting

  • Remove exhaust pipe and air inlet pipe from underneath the heater. Try to restart the heater. If it works, there’s a blockage in the pipes somewhere (clean out or replace pipes and/ or muffler)

Chinese Diesel Heater Blown Fuse

  • Replace the fuse – Check your required fuse size first – the heaters come with a 20amp normally
  • If it keeps blowing, the glow plug may have failed, causing it to short out. In this case, replace the glow plug
  • Fan may be stuck and not spinning (see the E-06 error above for the video on how to fix that)
  • Is the fuse rated too low for the amps being drawn? Check that you’ve got the correct fuse as recommended by the manufacturer
  • Is there a short circuit somewhere along the line?

Chinese Diesel Heater Blowing Smoke

A common Chinese diesel heater problem is blowing smoke. If you have tried to start your heater multiple times, you can expect it to blow smoke when it does actually start up – it’ll be burning off the excess unburnt fuel and soot accumulation.

Blowing Smoke Troubleshooting:

  • Check the air inlet, exhaust pipe and muffler to make sure there are no blockages
  • Blowing white smoke may indicate not getting enough fuel for ignition – top up the fuel tank
  • Try shortening the exhaust pipe to the original kit length (1 metre), clear the codes then restart. A long exhaust pipe decreases air ratio and promotes resonance
  • If you’ve been running it on low for too long, it’s probably clogged the inside of the heater unit
  • Periodically pull the heater apart for a clean and service (success has been found in spraying Brake Cleaner up the exhaust pipe and down into the combustion chamber, after removing the glow plug)
  • Check the glow plug and glow plug atomising screen (see video below)

TIP: Before fiddling with the glow plug, it’s a good idea to have a spare on hand as they are ceramic and can easily crack. You can find Gasket + Glow Plug Kits on eBay for $25 – $35. You’ll also need a specific tool to remove the glow plug, so check that your kit comes with that (below).

Chinese Diesel Heater Glow Plug Kit
Gasket & Glow Plug Kits (eBay) →

Have a look at the great video below on how to locate and replace your glow plug, as well as the glow plug filter.

https://youtube.com/watch?v=0kvzskE3LFk%3Ffeature%3Doembed

Chinese Diesel Heater Factory Reset

To factory reset the diesel heater, take the fuse out, then put it back in again before restarting the diesel heater. You may need to do this after trying to restart the diesel heater multiple times, as they can ‘lock out’ after 6 or so restart attempts.


Chinese Diesel Heater Flooded

Another of the common Chinese diesel heater problems is flooding the fuel chamber from over-priming. The only way to fix this issue is to get rid of the excess diesel.

If the fuel chamber is too flooded to ignite:

  • Can try lifting the heater up and tilting it towards the exhaust to drain out as much diesel as possible
  • Open up the heater and clean out the fuel chamber

After that, you’ll need to run the heater on high until it’s burnt out all of the excess diesel (until it stops smoking).


Chinese Diesel Heater Fuel Pump Not Working

To check and see if the fuel is actually making it to the heater or not, unplug the fuel line from the diesel heater. Now switch on the heater and see if fuel is squirting out the end of the line. If not, fuel isn’t going to the diesel heater unit.

Fuel Pump Troubleshooting:

  • Make sure there’s plenty of fuel in the fuel tank
  • Make sure the fuel tank hasn’t been mounted more than 2 metres below the height of the fuel pump
  • Make sure all of your connections are well-sealed, with no air getting in
  • Make sure the fuel filter and fuel pump aren’t clogged
  • Make sure the diesel hasn’t gelled in cold weather (when temps get below -12ºC/ 10ºF)
  • Make sure the diesel isn’t too old
  • If the fuel tank has algae growing in it, you’ll need to flush out your fuel lines and get a new fuel tank
  • Make sure the fuel pump is getting power
  • If all else fails, replace the fuel pump

Add 2 litres of kerosene to every 10 litres of diesel to prevent the fuel solidifying in temperatures below 0ºC


Chinese Diesel Heater Leaking Fuel

Leaks in the Fuel Line:

  • Check all of the fuel line for cracks or splits. Replace where necessary
  • Check all of your connections. Replace or tighten where necessary

If the Tank is Leaking Fuel Around the Fuel Line Nipple/ Drilled Hole:

  • Get a better o-ring
  • Seal around the o-ring with a bit of silicone
  • Replace the tank and instead of drilling a hole in the bottom for the fuel line nipple, add a fuel tank standpipe pick-up from a hole in the top
Diesel Heater Fuel Tank Standpipe Pickup
Fuel Tank Standpipe Pick-ups (eBay) →

Chinese Diesel Heater No Power

Here are some things to check if the diesel heater has no power:

  • Check all of the plugs and connections and make sure nothing has come loose in your travels
  • Check that the fuse is good. Replace if necessary
  • Inspect all of your plugs and make sure none of the pins have been pushed back
  • Open up the connection casings and make sure each wire is connected properly
  • Use a multimeter to check the voltage in the main wiring harness

Chinese Diesel Heater Noisy Fan

If your diesel heater fan is noisy, chances are it’s hitting the cover (or another part) inside the unit.

Noisy Fan Troubleshooting:

  • Open up the unit and have a look and see what the fan is touching as it spins
  • See if you can slightly adjust the fan so that it no longer hits anything
  • File down any plastic that the fan may be skimming against
  • Check that the little round magnets on the back of the fan aren’t sticking out, causing it to rub

Chinese Diesel Heater Not Igniting

If the diesel heater isn’t igniting, you may be dealing with E-10 error code.

Ignition Troubleshooting:

  • Check the fuel lines and fuel pump for blockages, which may be stopping the fuel from getting to the unit properly
  • Make sure you’ve got plenty of fuel in the tank
  • Make sure the fuel hasn’t gelled or got algae growing in it (can be common in the white fuel tanks that get lots of sunlight)
  • Check that there are no air bubbles in the fuel lines
  • Check all of your pipes and connections are good
  • Make sure there are no blockages in your air inlet pipe and exhaust pipe

Chinese Diesel Heater Overheating

Diesel heaters are not designed to draw in outside air that’s over about 30ºC. If they do, they’ll overheat and automatically shut down.

Overheating Troubleshooting:

  • Try restarting your diesel heater when the air temperature is cooler
  • Check to make sure there’s nothing causing the air going into the diesel heater to be over 30ºC (is it too hot inside the cabinet that the diesel heater is mounted in?)
  • Open up the cabinet where the diesel heater lives and see if the unit will work with the extra air flow – this is a good way to see if it’s getting too hot in there when closed up
  • Might need to add better insulated ducting to the air intake
  • Might need to add more ventilation to the cabinet where the diesel heater lives

Chinese Diesel Heater Remote Not Working

If the remote control isn’t working, here are four possible causes:

  1. Remote battery is dead and needs replacing
  2. Remote control is broken and needs replacing
  3. No power going to the diesel heater
  4. Deeper issue with the diesel heater

Remote Troubleshooting:

  • Check that the fuse isn’t blown
  • Check that all power plugs and connections going to the diesel heater have a good, tight connection
  • Check the pins inside the plugs – have any been pushed back?
  • Dismantle the connectors and check that every wire is connected to a pin
  • Unplug the main power connector from the diesel heater and use a multimeter to check the voltage on the supply wires

Chinese Diesel Heater Screen Not Working

Something I noticed with our diesel heater controller is that the display seems to fade really quickly, where it becomes hard to even read anymore. For some reason, the LED lights wear out rather fast, which is what causes the display to fade. You are able to add an additional little LED light to the unit, if you’re handy with electrics, which should solve the problem (see video below).

To help lengthen the lifespan of your LED controller display, switch it off when not in use. You can also switch the screen off after the diesel heater has started up and you’ve finished with the commands.

https://youtube.com/watch?v=VSZzSx2ExdU%3Ffeature%3Doembed

Chinese Diesel Heater Sooting Up

Condensation in the exhaust pipe and muffler can cause sooty blockages. To avoid this Chinese diesel heater problem, run the heater on high for a bit before shutting it off each time. That will help to burn off any fuel build-up, which causes soot.

Soot Troubleshooting:

  • Clean out the exhaust pipe and muffler
  • Make sure the exhaust pipe is mounted on a downward slope to allow for condensation to drip out
  • Make sure the muffler is mounted with the drainage hole pointing down to the ground (see picture below)
  • Periodically pull the unit apart to clean and service it (success has been found in spraying Brake Cleaner up the exhaust pipe and down into the combustion chamber, after removing the glow plug)
  • Higher altitudes will cause the heater to run rich, which equals soot build-up
Chinese Diesel Heater Installation, Exhaust Pipe & Muffler

Chinese Diesel Heater Turns On By Itself

Another common complaint in the list of Chinese diesel heater problems is when the heater turns on by itself and starts blowing cold air. Many people report only being able to turn it off by pulling out the fuse or disconnecting the power.

The issue is with the temperature sensor, which needs replacing. You can find Temperature Sensors on eBay for $10 – $15.

Chinese Diesel Heater Temperature Sensor
See Temperature Sensors →

Check out the quick video below on how to change the diesel heater temperature sensor yourself, it’s dead easy.

https://youtube.com/watch?v=4bdZd1RmOL8%3Ffeature%3Doembed

Chinese Diesel Heater Won’t Turn Off

If your diesel heater won’t turn off:

  • Disconnect the power to the unit or pull out the fuse
  • Give the glow plug a careful clean (or even replace)
  • Clean out inside the unit and make sure there are no blockages in the pipes
  • Put it back together, plug the fuse back in, then run on high to give it a good clean out
  • If the problem persists, try replacing the temperature sensor

Chinese Diesel Heater Settings

Below we go through some of the main heater settings.

Prime the Diesel Heater Fuel Pump

  1. Hold down  (OK),
  2. then push the  (down arrow)
  3. You’ll see ‘H OF’ flashing on the screen
  4. Push the  (up arrow)
  5. Now you’ll see ‘H ON’ flashing on the screen
  6. You should hear the pump start ticking underneath the van
  7. Keep priming until the fuel makes it all the way to the diesel heater unit (you can check by having a look at the fuel in the fuel line). You may need to keep turning on the ‘Prime Cycle’ via the monitor as some units will automatically stop priming after 60 seconds.

Turn the Diesel Heater On & Off

  1. Push the ⎋ (power) button
  2. As the heater gets up to temperature, the lines across the bottom of the ‘diesel heater’ image increase on the screen
  3. Hold the ⎋ (power) button until the unit switches off
  4. The heater will now go through a ‘cool down’ cycle

Set the Diesel Heater Temperature

  1. Push the  (up arrow) and the ⚙︎ (settings) button at the same time
  2. Use the (up arrow) and  (down arrow) to increase/ decrease the temperature

Set the Diesel Heater Clock

  1. Push the ⚙︎ (settings) button
  2. The first number will flash. Use the  (up arrow) and  (down arrow) to change the number up or down
  3. Push  (OK) to move on to the next number, then use the arrows to set the correct digit
  4. Push  (OK) to lock in that time

Set the Diesel Heater Timer

  1. Push ⚙︎ (settings), then  (OK) four times to get to the ‘Timer’ screen
  2. Push  (up arrow) to turn the timer ‘on’
  3. Push  (OK)
  4. Set your ‘Start Time’ using the up and down arrows, then push  (OK)
  5. The next time that shows is the ‘End Time.’ Use the arrows to set the time you want the heater to automatically turn off. Push  (OK)
  6. You’ll be taken to a second ‘Timer’ screen, in case you want to add an additional timer. If not, it will bounce back to the original ‘Clock’ screen

Change from Hz to ºC

  1. Hold the  (up arrow), then press ⚙︎ (settings)
  2. Display should change to degrees celsius

View the Current Ambient Temperature Inside the Cabin

  1. Push  (OK) to see the ambient temperature in ºC
  2. Push  (OK) again to see what temperature you’ve got the heater set to run at

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